October 19, 2016

Features

Understand Your Manufacturing Data

SensrTrx Manufacturing Analytics automatically collects your real-time manufacturing data, contextualizes it, calculates meaningful manufacturing KPIs and displays it on actionable dashboards.

manufacturing data features manufacturing analytics software

Automatically Collect Real-Time Data From The Plant Floor

manufacturing dashboards

SensrTrx supports 100+ different protocols, including some of the most common found in manufacturing today. Connect to historians, process controllers or PLCs.

  • Honeywell
  • Mitsubishi
  • GE
  • Fanuc
  • Allen Bradley
  • Siemens
  • Modbus
  • Profinet
  • OPC/UA
  • MT Connect
  • REST
  • MQTT
  • Many more..
Unlike other Manufacturing Analytics systems SensrTrx can also collect data directly from operators running equipment without sensors or manual processes.

Contextualize Your Data

manufacturing data analytics

As your data is processed by SensrTrx it is cleaned and contextualized with the information you need to understand how the plant is performing. For example the system will augment your data with:

  • Facility
  • Department
  • Cell
  • Production Shift
  • Team
  • Production Day
SensrTrx automatically recognizes and categorizes alarms, downtime events, slow downs, machine stops & scrap. Always keeping your data in context of the production shift.

Real-Time Manufacturing KPIs

manufacturing kpis

SensrTrx is built around OEE (Overall Equipment Effectiveness) a simple formula to understand how equipment is performing. OEE is made up of 3 important manufacturing metrics.

  • Availability
  • Quality
  • Performance

From the data SensrTrx collects, we can derive many other important manufacturing KPIs such as: cycle time, downtime, utilization, throughput and many others.

ScrapPieChart

Downtime and machine availability are extremely important in manufacturing. If a machine is not running it is not making money for the company. SensrTrx helps you understand not only how long a machine was down but why. SensrTrx tracks each of the following by reason code and machine:

  • Number of stops
  • Average duration
  • Total duration
  • Planned downtime
  • Total Productive Time
  • Many others

Display & Analyze Actionable Information

Put displays above a department, work cell or machine. Give operators visibility into each machine they are responsible for.

  • Availability
  • Quality
  • Performance

Get the right data to the right people at the right time using customizable dashboards. SensrTrx dashboards can display aggregated data across the entire company down to individual events coming from a single sensor on a machine. Display information by role for:

  • Maintenance
  • Operators
  • Department Supervisors
  • Executives

Financial Impact of Losses

Using SensrTrx you can quickly and easily quantify the financial impact of your losses. SensrTrx can calculate:

  • Availability Loss Cost
  • Quality Loss Cost
  • Performance Loss Cost
  • Total Loss Cost