Reduce Downtime with SensrTrx

Every Minute a Machine Is Not Running Represents Lost Revenue

Track Availability

Availability measures the amount of time the machine is running compared to the planned schedule. You have to measure it to reduce downtime. To determine the Availability of a machine or cell SensrTrx collects and calculates downtime using alarms and other signals directly from the controls or PLCs on the equipment. SensrTrx can also augment this information with input from operators or supervisors.

Track All Stops By Reason

This includes short stops or micro stoppages as well. Short stops are stoppages that would not normally be recorded by the operator, for example if a small adjustment needed to be made that took less the 5 minutes. However, these short stops can happen many times a day and add up to significant numbers. Including:

  1. Number of downtime events by reason
  2. Total duration in minutes
  3. Average duration in minutes

4-Minute Demo: Eliminate Downtime

Use SensrTrx to track and reduce downtime by reason, machine, cell, line, operator and more

Track Downtime Trends

SensrTrx offers Pareto Charts out of the box to help determine the most common causes of downtime and allows you to track trends in your data allowing you to see over time how your plant is running. Using trends, you can easily see the effect of process or system changes over the long term. You can also notice when downtime is increasing or decreasing and quickly take action to resolve the issues.

Analyze Top Downtime Events

Dive further into the details looking at individual downtime events to see how long they lasted and if there are any comments associated with them to give additional context on the problems.

Determine the What, Why, Who and When of all your downtime.

Looking for More Resources?


Video: 4-minute Demo on Reducing Scrap

See in this brief, 4-minute video how to understand and reduce scrap within your production lines.


Blog: What Causes Downtime?

Understanding what disrupts machine uptime is critical to preventing machine downtime and improving lean manufacturing processes.


Webinar: Cut Costs & Improve Efficiency

A 30-min Webinar on how to use Manufacturing Analytics to cut costs, increase availabiity and capacity.


Case Study: Versatech, A Data-Driven Manufacturer

See how this manufacturer used SensrTrx to increase their OEE by 30% in less than 3 months.

Ready to Start?

Great! Reach out to us today to schedule a customized demo to address your needs and goals.